Assemblies and Metal Products

ASSEMBLIES & METAL PRODUCTS

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our capabilities

  • Wide variety of assembled parts made in punch press, kick press, and welding departments
  • Examples of assembled products include (but are not limited to) antennas, welded feed liners, brake springs, and welded products
  • All assemblies are custom made to customer specifications
  • Quick turnaround on sample and small lots
  • Ability to scale up or down from prototype to production runs

ASSEMBLY CAPABILITIES

Sterling Spring manufactures custom assemblies to our customer’s bill or materials and specifications. Our assembly expertise is derived from the desire to satisfy our customer base with value-add services. We are able to manufacture assembly components and subsequently press-fit, swage or weld to the final product. Assembled products can be made out of ferrous and non-ferrous materials and can be plated, painted or coated to meet print requirements.  
We have dedicated departments for antenna manufacturing that includes screw machines for antenna bases as well as antenna ball manufacturing equipment, topped off with custom-built CNC equipment to complete wire forms and safely secure the antenna base to the rod and swage-fit the ball on the tip of rod to provide our customers with a ready-to-install antenna. In addition, we have custom-built, fully calibrated pull testing equipment to ensure our assembled antennas are secured in a manner to withstand the force outlined in our customer’s destructive test requirements.

OUR WELDING DEPARTMENT

Sterling Spring has a well-trained welding department that specializes in the production of welded rings, metal baskets and flat stock assembly work. We are able to design and create in-house welding fixtures to ensure results are repeated in a consistent and reliable fashion. Our skilled tool makers are able to create assembly fixtures for both high volume and rapid prototype assemblies to be completed on a kick press, punch press or hydraulic press throughout our three manufacturing facilities.  

COMMITMENT TO QUALITY

As an ISO 9001:2015 and AS9100D certified company, quality is our priority. Sterling Spring’s commitment to quality and continual improvement is centered on our experienced workforce and investment in the latest spring manufacturing technology. We constantly strive to reduce machine set-up times, improve our ability to meet tight tolerances, and increase the versatility of spring shapes and sizes manufactured directly off our machinery. Our manufacturing processes meet SAE standards. Sterling Spring is a member of the Chicago Area Spring Manufacturers Institute (CASMI).
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