CapabilitesCustom SpringsCustom Wire FormsMetal & Fourslide StampingCustom Antennas & AssembliesPortfoliosFour Slide Stamping for
the Dental Industry
Coiled Generator Spring
for the Camping Industry
Wire Formed Antenna for
the Communication Industry
Double Torsion Spring
for the Safety Containment
Industry
Power Spring for the Food
Preparation Industry
Assembled Extension
Spring for the Automotive
Industry

Custom Wire Forms

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Sterling Spring, LLC is a prototype to high volume production supplier of wire forms of all shapes and sizes. Our shop has the capability to make unlimited designs specializing in holding tight tolerances on both length and angle dimensions. We are a customer-driven company that goes the extra mile to make the unique and special designs that other companies won't attempt.

We have a multitude of manufacturing options to best suit your functionality and volume requirements. Our in-house fourslides are designed for high-speed and highly precise production with tooling specifically made by our toolmakers for your part. We have open-faced CNC wire formers that can run around the clock to meet both your production and quality needs. For prototyping and specialty wire forms, we have a complete secondary shop that turns samples and small lots around quickly and effectively. Sterling Spring's management team has a hands-on approach to working together with our customers to find the most cost-effective and efficient manufacturing method for all of your wire form needs.

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Custom Wire Forms

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We make wire forms out of round, square, rectangular or flat wire and can be manufactured with a wide range of spring tempered and annealed materials, such as stainless steel, music wire, basic wire, tungsten, as well as exotic metals and specialty materials. All of the raw materials purchased by Sterling Spring are certified by our suppliers to the ASTM, AMS or DIN standards required on your print. We purchase RoHS compliant material and DFARS material can be made available upon request.

We work extensively with approved suppliers that can complete your parts with the heat treatment, plating or finish of your choice. Sterling has a large network of suppliers that provide high quality and timely finishes at an economic price that will be included in your quoted price. Sterling will expedite the service required and will obtain plating certifications based on your print specs for each lot of material sent out of our shop.

As an ISO 9001:2008 and TS 16949:2009 certified company, we take quality seriously, and employ numerous quality measures to ensure your print specifications are attained. Our manufacturing processes meet SAE standards and we are a member of the Chicago Area Spring Manufacturers Institute (CASMI).

To learn more about all of our custom wire forming capabilities and industries served, see the table below or contact us directly.

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Custom Wire Forms- Capabilities

Fabrication Process
CNC
Fourslide
Open Faced
Centerless Grinding
Bending
Cutting
Flattening
Rolling
Straightening
Stretching
Cold Headed
Coiling
EDM
Kick Press
Machining Capabilities
Coin
Chamfer
Pierce
Swage
Configuration
Flattened
Pierced
Eared
Notched
End Type
Spherical
Conical
Nail
Threaded
Materials
Music Wire
Stainless Steel
High Carbon Missile Wire
Square Wire
Tungsten
Titanium
Aluminum
Brass
Copper
Several Exotic Materials
Round Wire
Rectangular Wire
Flat Wire
Hard Drawn
Oil Tempered
Finishes
Cleaned & Oiled
Post Plating
  • Chrome
  • Nickel
  • Gold
  • Tin
  • Zinc
Pre-Plated Copper Material
Black Oxide
Phosphate
Powder Coated
Shot Peened
Teflon
E-Coat
Passivate
Paint
Tumble
Deburr
Electro-Polish
Washed
Flat Wire Width Up to 2.5 in
Tolerance (+/-) Tight Tolerances
Equipment
Automated Grinder
High Speed Coiling Machines
Open Faced Machines
Fourslide
Neilson
Baird
Paint Line
Shot Peener
Tumbler
Chamfering Tools
Additional Services
Screw Machining
Anodizing
Assembly
Chamfering
Electro-polishing
Grinding
Heat Treating
Riveting
Painting
Passivating
Painting
Powder Coating
Shot Peening
Stress Relieving
Swaging
Tapping
Welding
E-Coating
Tumbling
Production Volume 1 to 20,000,000 units
Typical Lead Time 3 to 4 weeks
Rush Services Available

Additional Information

Industry Focus
Brake
Antenna
Outdoor Gear
Food Processing
Dental
Medical
Trucking
Window
Vacuum Cleaner
Automotive
Communication
Appliances
Entertainment
Gaming
Military
Farming
Electronics
Aerospace
Welding
Railroad
Construction
Sports Equipment
Hardware
Lighting
Intended Application
Door Hinges
Handles
Switches
Brake Springs
Antenna Coils
Instruments
Garage Doors
Hardware
Machinery
Measuring equipment
Pumps
Valves
Cars
Trucks
Aircrafts
Push-Pull Controls
Multi-Purpose Springs
Vending Machines
Appliances
Fire Arms
Ladders
Vacuums
Furniture
Recliners
Lighting Fixtures
Industry Standards
TS 16949
ISO 9001:2008
ASTM
SAE
Chicago Area Spring Manufacturers Institute (CASMI)
RoHS
DFARS
PPAP
File Formats AutoCAD
PDF
Images

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