Custom Wire Forms
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Sterling Spring, LLC is a prototype to high volume production supplier of wire forms of all shapes and sizes. Our shop has the capability to make unlimited designs specializing in holding tight tolerances on both length and angle dimensions. We are a customer-driven company that goes the extra mile to make the unique and special designs that other companies won't attempt.
We have a multitude of manufacturing options to best suit your functionality and volume requirements. Our in-house fourslides are designed for high-speed and highly precise production with tooling specifically made by our toolmakers for your part. We have open-faced CNC wire formers that can run around the clock to meet both your production and quality needs. For prototyping and specialty wire forms, we have a complete secondary shop that turns samples and small lots around quickly and effectively. Sterling Spring's management team has a hands-on approach to working together with our customers to find the most cost-effective and efficient manufacturing method for all of your wire form needs.
Custom Wire Forms
We make wire forms out of round, square, rectangular or flat wire and can be manufactured with a wide range of spring tempered and annealed materials, such as stainless steel, music wire, basic wire, tungsten, as well as exotic metals and specialty materials. All of the raw materials purchased by Sterling Spring are certified by our suppliers to the ASTM, AMS or DIN standards required on your print. We purchase RoHS compliant material and DFARS material can be made available upon request.
We work extensively with approved suppliers that can complete your parts with the heat treatment, plating or finish of your choice. Sterling has a large network of suppliers that provide high quality and timely finishes at an economic price that will be included in your quoted price. Sterling will expedite the service required and will obtain plating certifications based on your print specs for each lot of material sent out of our shop.
As an ISO 9001:2008 and TS 16949:2009 certified company, we take quality seriously, and employ numerous quality measures to ensure your print specifications are attained. Our manufacturing processes meet SAE standards and we are a member of the Chicago Area Spring Manufacturers Institute (CASMI).
To learn more about all of our custom wire forming capabilities and industries served, see the table below or contact us directly.
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Examples of Our Work
Custom Wire Forms- Capabilities
High Carbon Missile Wire
Several Exotic Materials
|Cleaned & Oiled
Pre-Plated Copper Material
|Flat Wire Width
||Up to 2.5 in|
High Speed Coiling Machines
Open Faced Machines
||1 to 20,000,000 units|
|Typical Lead Time
||3 to 4 weeks|
Rush Services Available
|Chicago Area Spring Manufacturers Institute (CASMI)|
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